Check Sure® Visual OEE

Empower Your Frontline To Grow The Bottom Line Through Operational Excellence.

Check Sure® – Visual OEE seamlessly interfaces with manufacturing equipment and other devices across the production line, enabling real-time capture of operational performance and downtime. By computing key performance indicators (KPIs) this innovative solution provides actionable insights.

Through intuitive browser-based dashboards and visual displays, operators and supervisors gain real time visibility into actual performance versus standards, empowering prompt corrective action and informed decision-making to drive operational excellence. An add-on module available for use with Check Sure® – Verification

Benefits

Double-Digit Productivity Improvement

Achieve double-digit productivity improvements by providing real-time operational performance visibility. Swiftly identify inefficiencies empowering frontline workers to take immediate action, resulting in substantial productivity gains and operational excellence.

Create Additional Manufacturing Capacity

Optimize operational efficiency, leading to increased manufacturing capacity without the necessity for additional capital investment. By identifying and addressing inefficiencies, the system enables organizations to maximize their existing resources, ultimately boosting production output to gain capacity.

Significant Downtime Reduction

The system's real-time data capture and immediate visibility features enable operators to swiftly identify and resolve production issues, minimizing downtime and maximizing operational uptime. Furthermore, analysis of historical downtime data by equipment item, line, or department using facilitates root cause analysis and the implementation of preventative actions.

Continuous Improvement Culture

Check Sure® - Visual OEE's streamlined data collection and analysis capabilities facilitate a culture of continuous improvement by providing manufacturers with actionable insights into operational performance and areas for optimization.

Process Standards

By incorporating work instruction display capabilities, the system facilitates on-the-job training and process optimization, ensuring consistent adherence to standard operating procedures and best practices.

Increased Employee Motivation

The visual feedback and clear recognition of achievements provided by Check Sure® - Visual OEE serve as powerful motivators, inspiring employees to strive for excellence and take pride in their work. Clear performance visibility and recognition of accomplishments drive continuous improvement and a culture of excellence.

Enhance Organizational Culture

Check Sure® - Visual OEE contributes to a positive organizational culture characterized by transparency, collaboration, and visibility of achievements. This fosters an environment where employees feel empowered, motivated, and valued, driving the organization towards long-term success and sustainability.

Reduce Employee Turnover

Through promoting empowerment and setting clear goals, Check Sure® - Visual OEE helps reduce turnover rates and enhances retention within the workforce. Employees feel valued and recognized, leading to a more stable and committed team, ultimately benefiting organizational stability and continuity.

Real-Time Data Capture

With Check Sure® – Visual OEE, manufacturers capture data in real-time, enabling instantaneous monitoring of production metrics such as availability, performance, and quality. This empowers operators to promptly identify and address performance losses and bottlenecks, thereby maximizing efficiency and output.

Customizable Dashboards

The system provides customizable dashboard displays, allowing manufacturers to tailor the visualization of key performance metrics to their unique requirements. Whether it’s through line graphs, bar charts, or other graphical representations, users can configure the dashboards to showcase pertinent data for informed decision-making and performance analysis.

Line Device Integration

Our Check Sure® – Visual OEE seamlessly integrates with legacy equipment such as barcode scanners, checkweighers, and packaging machines. Utilizing a wide range of connectivity standards including IIoT and OPC-UA protocols, ensures our systems meet the demands of modern manufacturing, staying at the forefront of Industry 4.0 innovation.

Web-Based Device Accessibility

Our web-based Check Sure® – Visual OEE solution provides accessibility across various devices, including tablets, PCs, and large screens. This ensures that operators, supervisors, and stakeholders can access crucial production data anytime, anywhere, facilitating seamless collaboration and decision-making

Comprehensive Data Collection

Check Sure® – Visual OEE enables manufacturers to gather real-time data from a multitude of sources, including existing equipment and devices situated throughout production and packaging lines. This comprehensive data collection ensures a holistic view of operational performance, facilitating accurate analysis and targeted improvements.

Historical Data Trend Analysis

In addition to real-time data viewing, the system enables users to access historical data for in-depth analysis and trend identification. By examining past performance trends alongside current metrics, manufacturers can gain valuable insights into operational patterns to drive continuous improvement initiatives.

Work Instruction Display

Check Sure® – Visual OEE allows for the display of PDF or video work instructions within the system interface. This facilitates on-site training and process optimization, ensuring consistent adherence to standard operating procedures.

Phased Deployment

Check Sure® – Visual OEE is suitable for a multi-step approach from one line to full-enterprise deployment, with optional workflow engine for advanced configuration of site-specific processes. It can be used straight out of the box but is still 100% configurable without needing custom coding to tailor the software to your needs.

Flexible Integration

Check Sure® Visual OEE provides a solid platform for scalability with the following optional add-on features:

On-Site Consultancy Support

Packaging Verification Systems, Inc. offers on-site consultancy support for Check Sure® – Visual OEE, providing manufacturers with expert guidance and analysis. From system deployment to data interpretation, our consultancy team collaborates closely with clients to ensure maximum value extraction from the system.